Lean Maintenance Management System

Learn to cut waste and boost efficiency using Lean tools like 5S, value stream mapping, and kaizen. Ideal for maintenance managers, engineers, and supervisors aiming to improve reliability and reduce downtime.

Description

 

This 2-day course focuses on Lean Maintenance principles to reduce waste and improve efficiency in maintenance operations. Designed for maintenance managers, supervisors, and engineers, it equips participants with skills to streamline processes and enhance reliability.

 

Lean Maintenance applies lean principles to maintenance operations, eliminating waste and improving efficiency. Lean Maintenance Management is a 2-day course designed to equip professionals with the tools to implement lean maintenance strategies in industries like manufacturing, construction, and utilities. The course covers lean principles, such as 5S, value stream mapping, and kaizen, tailored to maintenance activities to reduce downtime and enhance productivity.

Participants will learn to identify and eliminate non-value-added activities, optimize maintenance workflows, and improve resource utilization. The course addresses challenges like over-maintenance, inventory excess, and inefficient scheduling, providing strategies to create lean maintenance plans. It emphasizes employee engagement and continuous improvement to sustain lean gains.

The course is ideal for professionals seeking to reduce maintenance costs, improve equipment uptime, and enhance operational efficiency. 

By the end, attendees will be equipped to implement lean maintenance strategies, streamline processes, and drive continuous improvement, contributing to cost savings and reliability.

 

Course Outline

Day 1: Lean Principles in Maintenance

  • Introduction to lean maintenance: Principles and benefits.
  • Lean tools: 5S, value stream mapping, kaizen.
  • Identifying waste in maintenance activities.
  • Mapping a maintenance process stream.

Day 2: Lean Implementation

  • Optimizing schedules and inventory with lean principles.
  • Employee engagement and kaizen events.
  • Sustaining lean maintenance improvements.
  • Lean transformation in maintenance operations.

Who Should Attend?

  • Maintenance managers, supervisors, and engineers.
  • Lean practitioners and operations professionals.
  • Professionals in manufacturing, construction, or utilities.
  • Individuals seeking to improve maintenance efficiency.

Key Learning Outcomes

  • Understand lean maintenance principles and tools.
  • Identify and eliminate waste in maintenance processes.
  • Apply 5S, value stream mapping, and kaizen in lean maintenance.
  • Optimize maintenance schedules and inventory.
  • Foster employee engagement for lean initiatives.
  • Enhance maintenance efficiency and reliability.

Course Format and Duration

Live-Online

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