Total Productive Maintenance System (TPM)
Boost equipment performance and reduce downtime with Total Productive Maintenance. This hands-on course covers autonomous maintenance, overall equipment effectiveness, and preventive strategies. It is ideal for maintenance teams, operators, and managers aiming for operational excellence.
Description
This 2-day course introduces Total Productive Maintenance (TPM) to maximize equipment effectiveness and maintenance productivity. Designed for operators, maintenance staff, and managers, it equips participants with skills to implement TPM and improve operational efficiency.
Total Productive Maintenance (TPM) is a holistic approach to equipment maintenance that involves operators and maintenance teams to maximize productivity and minimize losses. Total Productive Maintenance (TPM) is a 2-day course designed to equip professionals with the skills to implement TPM in industries like manufacturing, construction, and utilities. The course covers TPM pillars, such as autonomous maintenance, focused improvement, and preventive maintenance, tailored to enhancing equipment performance.
Participants will learn to engage operators in routine maintenance, identify and eliminate equipment losses, and implement preventive maintenance strategies. The course addresses challenges like resistance to change, skill gaps, and performance tracking, providing strategies to foster a TPM culture. It emphasizes metrics like Overall Equipment Effectiveness (OEE) to measure and sustain improvements.
Hands-on exercises guide participants in applying TPM pillars and calculating OEE, while case studies showcase successful TPM implementations. The course is ideal for professionals seeking to reduce equipment downtime, improve productivity, and enhance maintenance efficiency.
By the end, attendees will be equipped to implement TPM, engage teams in maintenance, and drive operational excellence, contributing to cost savings and reliability.
Course Outline
Day 1: TPM Fundamentals
- Introduction to TPM: Principles and pillars.
- Autonomous maintenance and operator involvement.
- Measuring OEE and identifying losses.
- Exercise: Calculating OEE for equipment.
Day 2: TPM Implementation
- Preventive maintenance and focused improvement.
- Building a TPM culture: Training and engagement.
- Sustaining TPM gains with metrics.
- Case study: Implementing TPM in a plant.
Who Should Attend?
- Maintenance managers, operators, and technicians.
- Production and operations supervisors.
- Professionals in manufacturing, construction, or utilities.
- Individuals seeking TPM expertise.
Key Learning Outcomes
- Understand TPM principles and its eight pillars.
- Engage operators in autonomous maintenance.
- Identify and eliminate equipment losses.
- Implement preventive maintenance strategies.
- Measure performance with OEE and other metrics.
- Foster a TPM culture for continuous improvement.
Course Format and Duration
Live-Online